Enabling the energy transition

Why cable technologies
are essential for more efficient
and sustainable power grids.

A new energy
economy is emerging

Climate change is the core global challenge that human societies are presently facing. Deep decarbonization must be achieved to tackle this challenge. The collective response has been a call for the expansion and integration of renewables. This white paper illustrates the energy transition mega trends, explaining how efficient, smart and green power grids are essential to succeed in this process, and describing how Prysmian Group can be a game changer in this scenario.

In fact, the transition towards renewable energy is very much linked to the capability to transmit and dispatch energy from one place to another, from where clean energy is produced, as for example the North Sea, to where it is consumed, as the urban centers in Central Europe. The development of more reliable and capable grid infrastructures for power transmission and distribution is key for the integration of renewables.

Prysmian is fully committed to do its part in this collective engagement to save the climate. With almost 150 years of experience, sales of over €12 billion, about 29,000 employees in 50 countries and 108 plants, we are world leaders in the energy and telecom cable systems industry.

We operate in the business of underground and submarine cables and systems for power transmission and distribution, of special cables for applications in many different industries and of medium and low voltage cables for the construction and infrastructure sectors.

For the telecom industry, we manufacture cables and accessories for voice, video and data transmission, offering a comprehensive range of optical fibres, optical and copper cables and connectivity systems. As a company, we can play a crucial role in the global energy transition.

Telecom  Industry

At Prysmian Group, innovation and sustainability are two sides of the same coin and a fundamental strategic approach to creating sustainable value for all stakeholders.

As an enabler of the energy and digital Transition, product and process innovation is a distinctive element of the Group’s identity and a fundamental driver to competing on the market and acting responsibly towards the environment.

Globally, Prysmian Group R&D consists of more than 900 professionals, working in 26 R&D centres around the world.

The R&D HQ, located near the Headquarters in Milan, coordinates the activities of local R&D centres and promotes breakthrough innovations via projects that take a medium/long-term approach.

It includes laboratories where development of new cables and technologies can be performed in full autonomy, being able to count on an experimental prototype room for production of cables and compounds, on an electrical testing facility, equipped with the most advanced systems for EHV cables testing, and a physical-chemical lab gifted with cutting-edge instruments dedicated to deeply analyze cables and materials properties.

Group R&D is responsible for the overall innovation strategy, aimed at making Prysmian a key player in the value chain supporting Energy Transition, Digitalization and Sustainability.

It’s time
to act now

The challenge

Slowing global warming is urgent because of its devastating impact on both nature and human beings.

That’s why 196 countries joined forces in 2015 with a pledge to slow global warming by cutting emissions and other steps by signing the Paris Agreement, the world’s first comprehensive climate change agreement.

The goal is to hold the increase in the global average temperature to well below 2°C above pre-industrial levels and to pursue efforts to limit the temperature increase to 1.5°C.

The goals

These goals can and must be met through the energy transition, that is already taking place, mainly in the power sector, where renewable energy now accounts for 26% of electricity generation worldwide and is rapidly increasing.

Over the past decade, it has become more economical to invest in new wind and solar power sources than building new fossil fuel power plants.

Yet, the necessary condition for a complete transition to renewables is a strong and interconnected grid.

The measures

This important journey, of which Prysmian willbe part in the next decades, will be successfulonly if governments will give priority to project financing schemes for renewable energy, as the European Union is already doing.

The outlook isvery positive, for eseeing a 3 times bigger marketin the next 5 years if compared to the past 5 years, mainly driven by the spectacular growth rate of wind power capacity, the increase of underground transmission and distribution within each country border, and the growing interconnections leading to grid optimization and energy transportation among and beyond European borders.

Prysmian

Cables and their related installation and maintenance are in fact a crucial part of all the main projects supporting the energy transition, giving Prysmian a unique positioning to be among the key enablers of a decarbonized future energy system.

Cables and their related installation and maintenance are in fact a crucial part of all the main projects supporting the energy transition

Scenario - Key challenges and opportunities

The race to meet ambitious energy transition goals

Never in history has an energy transition been attempted so quickly and under such dramatic conditions.

“a pathway toward transformation of the global energy sector from fossil-based to zero-carbon by the second half of this century”.
What is an “energy transition”? The International Renewable Energy Agency, IRENA, defines it as

Throughout history, societies have gradually transitioned away from one energy source – say, from wood to coal.
Now in the space of just a few decades, countries across the world are working to replace fossil fuels with zero-carbon energy from clean sources like wind, solar and hydro to halt an unprecedented increase in temperature that major international scientific bodies have linked to carbon emissions from fossil fuels.

Why is the energy transition important?

In today’s changing landscape for the electricity production, players attention is focused onenvironmental conservation and low carbon economy pushing to the development of many renewable projects worldwide and increasing reliance on renewable energy sources, such as hydro, wind (offshore and onshore), solar (photovoltaic and concentrated solar power), biomass, geothermal and tidal.

Slowing global warming is urgent because of its devastating impact on both nature and human beings. The impacts on nature are already visible and include rising sea levels, and extreme weather events like floods, droughtsand brushfires. For human beings, the health consequences of higher temperatures in the future could be severe, and issues of food security and migration could have dramatic political consequences and even lead to civil unrest.

The Intergovernmental Panel on Climate Change (IPCC), the United Nations body for assessing the science related to climate change, warns that global warming from pre-industrial levels must not exceed 1.5°C in order to avoid irreparable damage to the planet.

That’s why 196 countries joined forces in 2015 with a pledge to slow global warming by cutting emissions and other steps by signing the Paris Agreement, the world’s first comprehensive climate change agreement. The goal is to hold the increase in the global average temperature to well below 2°C above pre-industrial levels and to pursue efforts to limit the temperature increase to 1.5°C.

Key challenges and opportunities

These goals cannot be met without achieving the energy transition. According to the IPCC, 42% of C02 emissions come from electricity and heat production. A further 2% come from agriculture, forestry and other land use. Industry accounts for 19% and transportation 25%.

Additionally, energy security is a parallel topic, as countries from EU and Asia are heavily dependent on imports and continuously threatened by the risk of disruptions in supply linked to geopolitical tensions, weather events, accidents, terrorist activities.

CO2 emissions by sector, World 1990-2019
Source: WindEurope based on European Commission Impact Assessment, Getting fit for 55 and set for 2050 - Electrifying Europe with wind Energy (2021)

Economics of the energy transition

The post pandemic recovery is a good example of such disruptions.

Soaring natural gas prices have roiled EU, leading to price spikes in the cost of electricity that are raising utility bills for consumers, putting pressure on energy suppliers and disrupting industries.

Russia has limited pipeline exports to Europe because of high domestic demand, output disruptions and high liquified natural gas prices related to Asia’s economic recovery.

Russia is also potentially limiting natural gas delivery into Europe to support its case for starting flows via Nord Stream 2. European gas reserves are low and the need to replenish these reserves means higher European LNG and gas imports during the post pandemic recovery, fostering competition between Europe and Asia for LNG supplies and thus a further increase in gas prices.

A tightening of the European gas market will lead to growing volatility in energy bills, unless governments commit more clearly to renewable energy, according to the analysis of Bruegel, a European think tank.

In fact, economics are becoming favorable to many renewable technologies, opening the opportunity to reshape the energy mix without additional social cost, even exploiting benefits from post pandemic investments.

To make an example, the global levelized cost of energy (LCOE) for offshore wind farms is following a strong decreasing trend, demonstrating its potential.

Some specific markets already have a competitive LCOE: in Germany and the Netherlands there are already “zero subsidy” auctions; in France, reduced subsidy auctions; in other markets, such as the UK, it is already one of the most competitive technologies.

The level of competitiveness is expected to increase in other world markets by 2030, ensuring a lower global LCOE than fossil fuel technologies.

Why is the energy transition important?

The energy transition is currently taking place mainly in the power sector, where renewable energy now accounts for 26% of electricity generation worldwide.

The cost of new solar and wind projects is undercutting the cost of existing coal-fired power plants, several studies have found. But the transition in transportation will likely be gradual and occur only in phases.

The role of power grids in enabling the energy transition

THE EUROPEAN COMMISSION’S SCENARIOS
Electricity will directly cover
57%
of final energy
18%
indirectly through hydrogen and its derivatives
wind to be
50%
of the EU’s electricity mix
81%
renewables

A net-zero energy system

Decarbonising the energy system means using more electricity to meet our energy needs – including for transportation and the heating and cooling of buildings.

Demand for electricity will increase as wes witch away from using fossil fuels
. For example, electrifying the transport sector alone – which now mostly relies on oil – could double global electricity demand, according to the outlook of the International Energy Agency.

Similar projections hold for electrifying heat in our buildings.

Fit for 55

The EU has committed to cut greenhouse gas emission by 55% compared to 1990 by 2030, a key milestone in reaching climate neutrality in 2050.

The European Commission’s analysis shows that renewables-based electrification, complemented with the indirect electrification of hard-to-abate

sectors, is the most cost-effective and energy efficient way to cut energy sector emissions tonet-zero by 2050.

The European Commission’s scenarios show that more than three quarters of the final energy demand will be electrified.

Electricity will directly cover 57% of final energy uses while providing another 18% indirectly through hydrogen and its derivatives.

According to the Commission’s scenarios, this will require the electricity system to grow to 6,800 TWh from less than 3,000 TWh today.

And it will require wind to be 50% of the EU’s electricity mix, with renewables representing 81%.

Fortunately, over the past decade, it has become more economical to invest in new wind and solar power sources than building new, or operating existing, fossil fuel power plants.

Yet, the necessary condition for a complete transition to renewables is a strong and interconnected grid.

Europe's electricity mix to 2050
Source: WindEurope based on European Commission Impact Assessment, Getting fit for 55 and set for 2050 - Electrifying Europe with wind Energy (2021)

Power grids as enablers for the transition

Networks of millions of small and large power stations already provide electricity to our homes, workplaces and industries.

However, electrifying building heating systems, the transport sector and industrial processes to a greater extent will require a considerable expansion of existing grids.

The Commission envisages 1000 GW onshore wind by 2050 (up from 165 GW today) and 300 GW offshorewind (up from 15 GW today). It sees onshore wind generating 2,300 TWh a year by 2050 and offshore wind 1,200 TWh.

Strong connections between renewable power supply stations, especially wind farms, and areas of high energy demand are necessary to account for weather-related variations in energy supply.

By integrating different energy sources with diverse geographical and weather zones, the grid can smooth out variable electricity generation.

In this way, a well-designed power grid network is a cost-effective way to harness energy surpluses in very sunny and windy locations and fill in gaps in cloudy areas or those without wind.

Power grids as agents of social transformation

It is challenging, for instance, to generate electricity for an entire urban area within a city’s limits, so power grids will also need to be able to transport electricity from areas with good solar and wind resources to those with high demand for energy, like cities and industrial areas, often very far away from the resources.

As renewable energy is cheaper to generate far from residential and manufacturing regions, a strong grid that can transport electricity long distances is essential.

Grids also have the potential to transform socioeconomice nvironments: for example, a well-designednetwork can create jobs and income in rural areas, that are rich in resources.

Communities that generate their own renewable energy may want to sell surplus power to areas where there is a high energy demand.
A well-designed network can create jobs and income in rural areas, that are rich in resources.

Communities that generate their own renewable energy may want to sell surplus power to areas where there is a high energy demand.

Backbone of a net-zero energy system

The power grid will be the backbone of an energy system dominated by renewables, especially by wind. A net-zero energy system, largely running on renewable electricity, can remain reliable and resilient, but Europe’s electricity grid needs to be expanded and reinforced – onshore and offshore– as well as optimised.

Europe currently invests €40bn a year on power grids. Annual investments across all voltage levels need to double over the next thirty years to €80bn a year, according to IRENA. Permitting and approval of transmission infrastructure projects, that are regularly delayed today, must be streamlined, applying among others a sea-basin approach to offshore wind grid planning.

Towards a fossil-free energy infrastructure

The shift towards a fossil-free energy infrastructure in Europe has already started. Eleven EU countries have recently signed adeclaration calling on the EU to stop

funding fossil fuels under its trans-European energy infrastructure regulation (TEN-E), which is currently under revision.

The signatories – Austria, Belgium, Germany, Denmark, Estonia,Ireland, Luxembourg, Latvia, the Netherlands, Spain and Sweden – argue that the revision of the TEN-E regulation should exclude funding fossil fuel infrastructure that would lock Europe into carbon-emitting energy sources, which means that just power grids, not gas pipelines, would qualify for funding.

Despite this declaration, EU energy ministers agreed to prolong EU support for some selected cross-border natural gas projects, but the revision of the TEN-E regulation updates the categories of infrastructure that are “eligible for support”, adding a “new focus” on “offshore electricity grids, hydrogen infrastructure and smart grids”.

Ministers also said that until 2028, support could go to converting gas pipelines to carry hydrogen, and those projects could continue to carry natural gas blended with hydrogen until 2030. They must now negotiate the new rules with the European Parliament, who could improve the text with more emphasis on decarbonisation.

Prysmian as enabler
of the energy transition

The ambition of Prysmian is to act as enabler for accelerating the energy transition, while also creating business value, by supporting the development of greener and smarter power grids with innovative cable technologies to cover longer distances and sea depths, ensuring higher performances, reliability and sustainability.

This ambition is translated in our everyday business activities by providing clean energy where it is needed, all over the world.

Offshore Wind Energy

Wind is the most widely used source of renewable energy in this phase of the energy transition, and that means connecting offshore wind farms, where it is produced, to urban centers, where it is consumed.
To transport this clean energy, we need a few different systems.

One type of system connects the wind towers themselves, and between themselves, these are called Inter-array cables.
This requires cables that are tailored for specific solutions and at the same time they still need to be easily available, affordable, and resilient.

We are using different designs and technologies, and we also benefit from Ethylene Propylene Rubber (EPR) insulation technology, that we have developed since many years.

We are the only European cable maker able to master this technology.
Wind Turbines are growing in size with greater power generation and this is also requiring higher voltages for the next generation of Inter-array cables on which Prysmian is already working for voltages up to 132 kV.

Then there is the connection from wind farms to shore, that utilize the so called Export cables.
This can be made using AC, or at times DC, when the wind farm is very far from the coast.
In DC we are the leader of the market, and the leader of the technology.

We are the only ones that can transmit the highest power, at the highest voltage, and to the deepest depth.
In DC, we have mastered a number of technologies that no one else has.

Most of the cables used in Offshore Wind are AC with a clear trend for higher voltages and innovative cost-effectivea pplications.
Prysmian is already developing next generation of 275kV export cables.
Play Offshore Wind Energy video

Economics of the energy transition

Now floating wind is entering the stage, with the potential to become a relevant part of the business.

Floating wind farms remove the restriction of being installed in shallow waters and also have a major advantage as they are assembled in the portand then towed to site by an ordinary tugboat, which also can tow them back to shore for heavy maintenance or final dismantling.

Thanks to this advantage, the floating technology will become competitive when the operating costs will reduce. In particular, this segment is gaining a significant boost, due to the fact that floating wind turbines use multiple components and similar services developed for the offshore oil&gas industry.

Interconnections cable

EolMed Project

Prysmian looks forward to this new technology, leveraging on dynamic knowledge capabilities and experiences, as well as R&D development tailored to suit the integrated view of this subsegment, with focus on dynamic high voltage cables.

We are consolidating our position in the floating offshore wind market with the development of an export submarine power cablesystem for the EolMed project, located in the Mediterranean Sea, 18 kilometres off the French coast of Gruissan, that is scheduled to be up and running in 2023.

This is Prysmian’s third floating wind project, following the Kincardine and Provence Grand Large wind farms.

Interconnections

Interconnectors between countries are another key part of the energy transition: as backbone of power grids, cables are, and will be, anessential part of this development, supporting the implementation of larger, more integrated, efficient and sustainable power transmission systems.

We make a complete range of cables that allow the exchange of energy between countries, and sometimes continents.

This is particularly true with HVDC cables, where we currently have four different technologies in our portfolio for this sort of energy transmission.

Traditional paper cables, still very much in use, are indeed complemented with their high-performance version that use a sandwich of paper and plastic, called PPL, in place of paper. For cable with extruded insulation, our offering includes XLPE cables and our new thermoplastic solution, the already well-known P-Laser.

Interconnectors between countries are another key part of the energy transition.
We make a complete range of cables that allow the exchange of energy between countries, and sometimes continents.

P-Laser, a 100% recyclable cable

P-Laser is the first 100% recyclable, ecosustainable, high-performance cable technology based on HPTE (High Performance Thermoplastic Elastomer). With a solid history in MV application, this is a fully qualified high-performance insulation system that has evolved over the years in a comprehensive HVDC development program of rigorous testing and extensive trials. P-Laser is suited for the highest voltage levels delivering enhanced thermal performance and high intrinsic reliability that enable more flexible and sustainable solutions, such as optimized construction with reduced trench widths. It is fully recyclable, and with increased productivity and 30% lower CO2 emissions in production, has much higher environmental credentials compared to more conventional technologies.

German HVDC cable project

Prysmian’s decade-long effort to engineer a more sustainable cable for the energy transition came to fruition last year with P-Laser cable technology being selected for two out of the three awards for the German HVDC cable project, consisting of three ±525 kV underground DC cables systems.

These massive three-part interconnectors deliver clean electricity from the North Sea region - where clean wind energy is generated - to cities and factories hundreds of kilometers away in the south - where energy is consumed.

Prysmian will supply 2,300 kilometers of energy cables, representing around 44% of the total amount. Of that, 1,200 kilometers will be the P-Laser, the first 100% recyclable, eco-sustainable and high performance cable technology.
German Corridors

SOO Green HVDC Link

Prysmian was also selected as the preferred supplier of high-voltage direct current cable systems, to be installed underground along existing railroad rights of way, for the US largest transmission infrastructure project, SOO Green HVDC Link.

The 2,100-megawatt interregional project, considered the first link in a national clean energy grid, will connect two of the largest energy markets in the US.

By linking the Midwest Independent System Operator (MISO) serving the central US, to the eastern PJM Interconnection, SOO Green will deliver abundant, low-cost renewable energy to population centers from Chicago to the mid-Atlantic region.

Innovation is key to sustainability

Making all of Prysmian’s cables eco-friendlier is a key goal for Prysmian’s R&D team, who has been working hard on the ‘Lead Less’ technology, which eliminates the need for lead in energy cables.

In the meanwhile, we also worked to replace steel armour for submarine cables with a lighter and more sustainable synthetic material.

This effort paid off in September 2020, when Prysmian’s high depth submarine technology 150 kV three-core submarine cable with synthetic armour was successfully installed at a water depth of nearly 1000 meters, connecting the Greek mainland and the island of Crete.
Innovation is key to sustainability

A solution provider rather than a cable maker

Prysmian is a solution provider rather than a cable maker and cable installer, and this includes not only the cable concept and new designs, but also everything around it.

That means factories, cable ships and all the necessary on-site activities.

Leonardo da Vinci - fully operational since August 2021 - is the most advanced cable installation vessel in the world and will allow Prysmian to offer an ever-wider and more versatile range of installation services and to strengthen its leadership position in the submarine cables business.

Leonardo da Vinci

The 171-metres ship reinforces Prysmian’s project execution capability and its one-stop-shop solution provider approach.

It has 2 carousels of 7,000 and 10,000 tons, which ensure the highest carousel capacity in the market, enabling a reduced transportation time from the factory to the site, thus improving overall project efficiency.

It is equipped with two independent laying lines in order to increase its operative flexibility and a bollard pull in excess of 180 tons conferring the capability to perform complex installation operations supporting a variety of burial systems.

This new strategic asset will boost the capability of Prysmian’s submarine cable operations while reducing costs and timetables for clients due to the ship’s larger loads.

The first mission assigned to the Leonardo da Vinci vessel is the installation of the Viking Link submarine cable connection between the UK and Denmark, the world’s longest power interconnection.

Climate and Social Targets

In line with the requirements of the Paris Agreement, Prysmian is adopting science-based targets, and endorsing the “Business Ambition for 1.5°C” campaign.

Our Net Zero emission target has been brought forward to 2035 and our commitment to reduce absolute Scope 1 and 2 GHG emissions by 46% by 2030, from the 2019 baseline, has received the approval of the Science Based Targets initiative, certifying that it is inline with the 1.5°C goal.

Our climate targets are complemented by our new social targets, which include a commitment to 30% of senior leadership roles to be held by women and more than 500 new female hires with Stem backgrounds by 2030.

The group has planned investments in the range of €450 million by 2022 (over 50% of total investments), which are also intended to further improve the sustainability of its organisation and supply chain.
Climate and Social Targets
Source: Prysmian Group

Prysmian Social Ambition and Targets